CIP cleaning system for beer brewery

• Type: Pump
• Feature: No Blocking
• Condition: New
• Customized: Customized
• Transport Package: Pallet
• Specification: 500~10000L
• Model NO.: AJME24
• Trademark: AJME
• Origin: China
• HS Code: 8479899990
• Production Capacity: 120sets/Year

Product Description

Product Description

Basic Info.

Tank size	500L-10,000L
CIP tank type	Alcali tankacid tankhot waterclean water tankwater recycle tank
Cleaning recycles	Single circuitdouble circuitsthree circuitsfour circuits
Heating method	Coil pipes insideplate tubular
Automatic types and charastics	Full Automatic	1. flow rate auto control; 2. temperature auto control; 3. auto compensate the cip liquid level; 4. auto compensate the liquid concentrate; 5. cleaning liquids auto transfer; 6. auto alarm
	Semi-auto control	1. temperature auto control 2. electrical control with manual operate the other matters.
	Manual operation	1. manual operate on the cleaning process

Product Description

Clean-In-Place (CIP) systems are automated systems used to clean the interior surfaces of food and beverage process pipes, processing vessels, tanks, spiral freezers, mixers, blenders, homogenizers, roasters and associated fittings, without disassembling the process. Thorough, repeatable in-place cleaning is critical to the quality of your product, the safety of consumers-and your bottom line.
AJME CIP Systems are engineered to your specific plant application, layout and utility requirements for effective and efficient sanitary process equipment cleaning. Our application-specific CIP design and sizing ensures sufficient flow. As a result, appropriate pressure is available to thoroughly remove residue, rinse effectively, shorten cycle times and promote worker safety.

 

CIP system working principle:

Is to control the opening and closing of the steam valve by measuring the temperature sensor; to control the opening and closing of the water valve by measuring the level of the liquid through the pressure transmitter; to control the pneumatic diaphragm pump dosiong acid/alkali by measuring the conductivity meter.
The overall control process is water filling to the tank --acid tank (alkali tank ) PH adjust- water heating - hot water washing - alkali washing - hot water washing - acid washing - hot water washing.

System Includes:

Intelligent CIP system is as central integration system including WFI tank, CIP tank, plate heat exchanger, piping filter, transfer pimp, loop liquid pump, temperature controller, level controller, conduct inspection instrument, PLC touch screen, control cabinet and piping and valves etc.

Electrical:

We use dual power switches, pneumatic components, inverters, circuit breakers, contactors, etc. to ensure electrical stability and long life.

Control system:

Created for operators of every experience level, our integrated automation software is connected to a 10.1" touch screen interface, which gives operators an overview of the CIP system, including temperatures, pressures etc. Its performance is displayed in real time and, if there is a fault, the operator receives an immediate alert. If the automation solution is integrated in the line, the whole line can be viewed from one interface.


Processing order:

1. The liquid level in the tank must be adjusted before operation.
2. Cycling detergent must be released according to the switching of the flow valve. Wrong operation in the control system stops the cycling of detergent, operation will automatically stop.
3. Water temperature is adjusted by thermal regulator.
4. Air purge system starts working, most detergent can be recycled.

Advantages:
 

1. It can make the production plan reasonable and improve the produce ability.

2.To compare with the hand-wash, it doesn't influence the cleaning result because of the worker's difference, on the contrary, it can improve the products' quality.

3.It can prevent the dangers of cleaning work, so that we can save the work force.

4.It can save the cleanser, the steam, the water and the cost of production.

5.It can extend the service life of the machine parts.

6. It includes three types, one is the handwork system, one is the semi-automation system, and the other is the whole-automation system, so it is easy for customer's selection

WHY CHOOSE US?
 

* 100% Materialsguarantee;

* We have very strictly quality control procedures during manufacturing and shipment;

* Our quality control team will go into the every tank that we manufacture,try to find the possible and potential flaws then fix them;

* Our products are more sanitary than others',we do more,we know what you are care about;

* We do more polishing works than others',our quality control team are very picky;

* Our R&D team are improving and innovating every day,to make sure our products will work more better;

* We are doing more than 3 times pressure testing on each tank before shipment,to make sure never bring you troubles;

* We are supplying quick-response aftersales services,with 24hours satisfied solutions;

* Our Warranty is a real warranty,no excusesfrom us;

* Trust us,We will never let you down.

  

 

Other attributes:

 

No	Item	Data
1	CIP acid tank	1.Material:SUS304(acid proof, alkali proof);Insulation material: polyurethane foam 2.With agitator,1.5kw,36rpm,380v/50Hz/3Phase 3.Cone type bottom and roof,SUS304,with manhole,with air vent, with glass liquid level 4.Thickness: shell 3mm,cladding 2mm matte finish 5.Inlet and outlet:Φ38 quick coupling
2	CIP alkali tank	1.Material:SUS304(acid proof, alkali proof);Insulation material: polyurethane foam 2.With agitator,1.5kw,36rpm,380v/50Hz/3Phase 3.Cone type bottom and roof,SUS304,with manhole, with air vent, with glass liquid level 4.Thickness: shell 3mm,cladding 2mm matte finish 5.Inlet and outlet:Φ38 quick coupling
3	CIP hot water tank	1.Material:SUS304(acid proof, alkali proof);Insulation material: polyurethane foam 2.Cone type bottom and roof,SUS304,with manhole, with air vent, with glass liquid level 3.Thickness: shell 3mm,cladding 2mm matte finish 4.Inlet and outlet:Φ38 quick coupling
4	Electric control cabinet and wires	Temperature is automatic controlled. The washing agent keeps circulation until it attains at the set temperature. A pneumatic membrane valve is used for adding concentrated acid/alkali. SUS304.Electrical appliances are famous brand CHNT.PLC and touch screen is to be SIEMENS OEM units. Electric control cabinet is SUS304
5	Plate heat exchanger	8M2,steam heating,SUS304,thickness 1.2mm,silicone rubber seal, stainless steel plate on both sides.
6	PUMPS	Pneumatic membrane pump/CIP processing pump/CIP return pump
7	VALVES	Steam adjustable valve/2 position three-way valve
8	Ladder and platform	For operator climbs and adds chemicals use

The CIP cleaning device is widely applicable to food industry,especially applicable to dairy,fruit juice and beverage etc.
industries.During the food processing,cleaning and sanitation are of great importance,and measures shall be taken to prevent any pollution to food. Therefore,the CIP cleaning device is obviously indispensable.It can effectively control high organic wastes,microbes and bacteria etc. Furthermore,equipment,pipes and storage tanks that are compulsorily cleaned through CIP circulation cleaning fluid require no disassembly and reduce labor intensity.

 

Company Info.

Company Profile

	Business Type:	Manufacturer/Factory
	Main Products:	CO2 Recovery Plant , Dual CO2 Condenser System , Compressor Unit , Pet Food Liquid Addition ...
	Registered Capital:	20000000 RMB
	Plant Area:	10000 square meters
	Management System Certification:	ISO 9001
	Average Lead Time:	Peak Season Lead Time: 3-6 months Off Season Lead Time: 3-6 months

TÜV Rheinland Serial NO. :

MIC-ASI2242066Report Verification

About AJ Mechanical Engineering (AJME)

• Established in 2015, but AJME′s engineering team has worked in CO2 Gas Process Engineering more than 20 years for biological fermentation and brewing industry.

• AJME owned know-how for CO2 recovery, purification, liquefaction, liquid CO2 storage with cryogenic tank and CO2 evaporation to reuse in brewing and alcohol manufacturers

• AJME is the Expert to deliver the CO2 recovery engineering solution for beer brewing, alcohol and Whiskey, etc.

• AJME is a popular supplier and contractor for CO2 recovery plants. And

We employ the biggest engineering team service for CO2 recovery engineering projects in China.

AJME Manufacture Facility

• Factory Location: Taizhou, Jiangsu Province

• Workshop: 10, 000 M2 workshop

• Own experienced welders and fitters for installation manufacturing.

• Operation base on ISO9000 quality management system

• 35 employees

Main Business Activity:

CO2 Recovery Plants & Units, Liquid transfer module,Cip cleaning system,Deaerated Water Plant

Trade Capacity

International Commercial:                   FOB, CFR, CIF, DAP

Terms(Incoterms):  

Terms of Payment:                               LC, T/T

Average Lead Time:                             Peak Season Lead Time: 3-6 months, Off Season Lead Time: 3-6 months

Number of Foreign Trading Staff:        1~3 People

Export Year:                                         2023-03-16

Export Percentage:                              21%~30%
 

Main Markets:                                      South America, Southeast Asia, Africa, Eastern Asia

Nearest Port:                                       Shanghai,Ningbo
 

Import & Export Mode:                         Have Own Export License

Production Capacity

Factory Address:                                  No. 88.Yunhe Road,Jiulong Town,Hailing District,Taizhou City,Jiangsu Province,China

R&D Capacity:                                      OEM

No. of R&D Staff:                                  Less than 5 People

No. of Production Lines:                       3

Annual Output Value:                           US$10 Million - US$50 Millio